Solutions

Solutions

Fully Integrated Direct Metal 3D Printing of Large and Complex parts with single or multiple materials.

  • Print parts as large as 10 feet x 10 feet
  • Patented laser stitching process to minimize distortion
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding
  • Proprietary 4-hopper powder dispensing system to print up to 4 materials in a single build
  • Complete control over internal geometry
DM3D
  • One stop shop for all customer needs.
  • Our facility and end-to-end digital thread include additive manufacturing, heat treatment, precision machining, coatings and inspection.
  • No need to manage multiple vendors; DM3D will provide the customer with a finished product that meets all your specifications.
DM3D
  • Proprietary digital thread ensures end-to-end process & quality control.
  • Closed loop feedback controller
  • Fully dense metal parts
  • Controllable microstructure
  • High dimensional accuracy
DM3D Component
  • Partner with us to minimize time from design validation to serial production.
  • Collaborate with us to design your products for additive manufacturing and optimize for serial production.
  • Explore several partnership models (manufacturing, joint venture, investment) with us to find the best fit.
DM3D Tech
  • No capital investment required.
  • No need to hire-for and manage complex manufacturing operations.
  • No need to pay for finished products that do not meet all your specifications.
DM3D Finished Die

Directed Energy Deposition Services

With over 25 operating DM3D systems deployed across 4 continents, we offer our customers 20+ years of tried and tested metal additive manufacturing solutions. Our powder-based multi-nozzle, multi-material additive manufacturing systems enable printing of several pounds per hour of deposition rate with the ability to print with up to 4 different metal powders in the same print.

  • Print parts as large as 10 feet x 10 feet x 10 feet
  • Print complex parts with internal channels and other critical features

  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding

  • Consolidate several parts into a single consolidate part

  • Print on existing parts to add features or structures

  • Print parts with single or multiple materials
  • Ideal replacement for low-volume high-mix castings and forgings

Repair/Cladding Services

With over 25 operating DM3D systems deployed across 4 continents, we offer our customers 20+ years of tried and tested metal additive manufacturing solutions. Our closed-loop feedback system and 6-axis deposition capability can clad a thin layer of (required) expensive metal(s) onto low-cost substrates of different geometries to significantly increase the capabilities of these parts while reducing costs by up to 90%. Additionally, the process can be used on existing parts to repair and rebuild worn/damaged components that are hard to repair by welding. The process creates a true metallurgical bond and can be applied to millimeter-level precision in thickness. Cladding parts with expensive but high-performance materials offer a cost-effective solution to wear, corrosion and high-temperature challenges.

  • Clad parts as large as 10 feet x 10 feet x 10 feet
  • Clad complex parts with internal channels and other critical features
  • 5-axis material deposition by coaxial nozzle for homogeneous powder distribution, independent from direction of laser deposition welding

  • Clad parts with single or multiple materials

  • Repair worn-out parts by cladding existing part
  • Ideal solution for refurbishing parts that have limited damage

Post Processing Services

DM3D and its partners offer a fully-integrated manufacturing solution to its customers. Our expertise in machining, heat treatment, coatings and inspection ensures that our customers have a one-stop-shop solution for all their critical metal component needs. Internally and through our partners, we offer extensive post-processing services that include hundreds of CNC’s, welding systems, VSR furnace, HIP furnace, metal cladding, thermal spray coating and others.

DM3D

DM3D System Sale

Apart from providing fully-integrated direct metal 3D printing service for large and complex parts with single or multiple materials; DM3D also sells its DED-printers to customers across the globe. Apart from the 4 standard systems mentioned below which the company offers for sale, DM3D also builds custom machines with single or multiple printing nozzles mounted on robots to build parts of any size.

DMD 105D

DMD 105D

1ft x 1ft x 1ft
Up to 5 lbs./hour metal powder deposition rate

DMD 505D

DMD 505D

5ft x 3ft x 2ft
Up to 5 lbs./hour metal powder deposition rate

DMD 44R

DMD 44R

5ft x 3ft x 5ft
Up to 5 lbs./hour metal powder deposition rate

DMD Multi-nozzle System

DMD Multi-nozzle System

10ft OD x 10ft Height
Up to 20 lbs./hour metal powder deposition rate with 4 nozzles

Fully Integrated Direct Metal 3D Printing

The Better, Faster, Cheaper Metal Additive Manufacturing Solution

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